The ZJR Vacuum Emulsifying Machine is a full-functional, high-performance system designed for medium to large-scale production. Engineered to deliver reliable, precise, and efficient emulsification, it is ideal for demanding applications in the cosmetic, pharmaceutical, food, and chemical industries.
Industrial Homogenizers
Industrial Homogenizers are high-performance vacuum emulsifying systems for laboratory and small-scale production, offering efficient and cost-effective mixing with programmable control.
Pilot and full industrial scale systems are also available to support larger production requirements.
Description
Yekeey specializes in the research, development, design, and production of advanced emulsifying and mixing equipment for laboratory, pilot, and full industrial scale applications. With strong technical expertise and continuous innovation, Yekeey delivers reliable, high-performance systems widely used in the food, pharmaceutical, cosmetic, and chemical industries.
Applications
🟧 Cosmetic creams, lotions, and serums production
🟧 Pharmaceutical creams, ointments, and gel formulations
🟧 Food emulsions such as mayonnaise, sauces, and dressings
🟧 Liquid soap and personal care product manufacturing
🟧 High-viscosity product processing (up to 80,000 mPa·s)
🟧 Nanoemulsions and fine dispersion systems
🟧 Chemical mixing and specialty formulations
🟧 Laboratory formulation development and R&D trials
🟧 Pilot-scale validation and process scale-up
🟧 Full industrial-scale batch and continuous production
Laboratory Vacuum Homogenizing Emulsifying Equipment
Designed for laboratory emulsification and small-scale production, these systems provide efficient and cost-effective processing with full parameter control and optimized workflow performance.
Key Applications
🟧 Laboratory emulsification and formulation development
🟧 Small-scale emulsification production
🟧 Product testing and pilot validation
Working Principle
Production raw materials are directly pumped into the homogenization head under vacuum conditions, where emulsification takes place. The material then circulates to the main tank through a pipeline before re-entering the homogenization head for further processing.
A specially designed wall-scraping mixing system ensures optimal blending performance and supports high-performance heat exchange efficiency, while vacuum operation reduces air entrapment and improves product stability.
Product Advantages
🟧 Programmable parameters
Flexible control enables processing of a wide range of materials in testing and production environments.
🟧 Shorter batch time
Rapid establishment of a dispersed emulsification system allows fast mixing of large volumes, improving overall efficient throughput.
🟧 Lower cost
Reduced cleaning time and minimized maintenance requirements streamline operations and enhance cost-effective production efficiency.
Full-functional ZJR Vacuum Emulsifying Machine
Performance & Advantages
🟧 Better emulsification result
Delivers highly stable lotions with droplet sizes below 5 μm, ensuring superior product consistency and quality.
🟧 Suitable for high viscosity materials
Processes formulations up to 80,000 mPa·s, providing powerful and reliable performance for dense and complex products.
🟧 High precision
Ensures precise process control for consistent batch-to-batch results.
🟧 PID temperature control
Integrated advanced PID system enables rapid heating and accurate temperature regulation for optimized processing conditions.
🟧 Safety
Equipped with an external insulation layer around the heating jacket to ensure safe operation and protect operators from burns.
🟧 Convenience
Designed for efficient cleaning and simplified maintenance, reducing downtime and operational costs.
🟧 Customization support
Available with flexible configuration options, including vacuum systems, sterile design, explosion–proof execution, and voltage customization to meet specific production requirements.
SP Emulsifying Homogenizer Mixer – Industrial Homogenizer
The SP Emulsifying Homogenizer Mixer is a reliable and high-performance industrial solution designed for efficient mixing and emulsification processes. Engineered for durability and operational simplicity, it is suitable for both standalone production and integrated engineering systems.
Models & Configuration
🟧 SPC
A single-unit system featuring a lifting mechanism for flexible operation and convenient processing control.
🟧 SPA
Designed for engineering-scale production, offering enhanced integration capabilities for larger and more complex manufacturing environments.
Key Features
🟧 Simple and reliable structure
Built for stable operation and long-term performance.
🟧 Easy cleaning and maintenance
Designed for efficient servicing, minimizing downtime and operational costs.
🟧 High shear homogenization system
Equipped with a bottom-mounted internal or external circulation high shear homogenizer to ensure uniform particle size reduction and consistent emulsification.
🟧 Bidirectional stirring with wall scraping
The emulsification tank includes a dual-direction mixing system with wall-scraping blades as standard, improving mixing performance and heat transfer efficiency.
Optional Configurations
🟧 316 stainless steel construction for enhanced corrosion resistance
🟧 Multiple operation modes to suit different production needs
🟧 CIP cleaning system for automated and efficient cleaning
🟧 Customizable tank structures based on process requirements
